ERTONG MAKE

Overview The Cooling Conveyor System is an integrated solution for thermally managing materials during transit, combining precise temperature control with continuous material flow. Utilizing air-cooling (forced convection) or water-cooling (jacketed plates) technologies, this system efficiently reduces product temperatures from 300°C+ to ambient levels while maintaining production line integrity. Ideal for food processing, metalworking, and chemical industries, it adheres to GB/T standards for energy efficiency and operational safety. Key Features

1. Dual Cooling Modes
   • Air-Cooled: Cools materials from 300°C to 50°C at rates up to 15°C/min (adjustable airflow: 500–5,000 m³/h).
   • Water-Cooled: Rapid cooling from 600°C to 30°C via counterflow heat exchange (ΔT ≤5°C between inlet/outlet water).
2. Precision Temperature Control
   • ±2°C uniformity across the belt width for heat-sensitive products.
   • Real-time IR thermography monitors product surface temperatures (±1°C accuracy).
3. Energy-Efficient Design
   • Recovers 40% of waste heat (water-cooled models) for facility heating or preheating.
   • Variable-speed fans/pumps reduce energy consumption by 30% during partial loads.

Technical Specifications

Parameter	Air-Cooled	Water-Cooled
Cooling Capacity	50–2,000 kW	200–10,000 kW
Belt Width	500–2,000 mm	600–3,000 mm
Belt Speed	0.1–5 m/min	0.05–2 m/min
Max Inlet Temperature	300°C	600°C (ceramic-coated belts)
Cooling Medium Temp	Ambient air	Chilled water (5–25°C)
Power Consumption	5–150 kW	20–500 kW
Noise Level	≤75 dB(A)	≤68 dB(A)

Design & Compliance

• Hygienic Construction: Stainless steel 316L belts (Ra ≤0.5 μm) for food/pharma applications.
• Thermal Management: Redundant temperature sensors and emergency quench systems.
• Compliance: Meets GB/T 10595 (safety), GB 17167 (energy monitoring), and ISO 14001 (environmental).

Applications

• Food Industry: Post-baking cookie cooling, confectionery tempering.
• Metallurgy: Continuous casting slab cooling, forging part quenching.
• Plastics: Extruded profile stabilization, injection-molded part hardening.
• Chemicals: Catalyst bed cooling, polymer pellet crystallization.

Customization Options

• Hybrid Cooling: Sequential air + water cooling zones.
• Smart Controls: AI-driven adaptive cooling based on product thermal profiles.
• Special Belts: Magnetic retention for metal parts, anti-stick PTFE coatings.
• Explosion-Proof: ATEX-certified models for combustible dust environments.

Why Choose Our System?

1. Process Integration: Reduces floor space by 50% vs. batch cooling systems.
2. Quality Assurance: Prevents thermal shock with gradient cooling algorithms.
3. Sustainability: Water-cooled models recycle 90% of coolant in closed loops.
4. Low Maintenance: Self-cleaning nozzles and belt scrapers minimize downtime.

Operational Guarantees

• Cooling Validation: CFD-optimized airflow/waterflow patterns for uniform ΔT.
• Warranty: 3-year structural warranty, 1-year cooling system coverage.
• Delivery: 14–20 weeks (standard); expedited options for hybrid systems.

Contact us to design a cooling conveyor that matches your thermal management and throughput requirements. Note: All specifications comply with GB/T frameworks. Custom configurations may affect lead times and certifications.