ERTONG MAKE

Overview The Gas-Tight Serpentine Drag Chain Conveyor revolutionizes material handling in spatially constrained and environmentally sensitive applications. Engineered for multi-directional flexibility within a single plane, this fully sealed system navigates complex layouts while maintaining zero leakage. Ideal for toxic, explosive, or hygroscopic materials, it serves industries like nuclear power, chemical processing, and high-precision electronics manufacturing. Key Features

1. Unrestricted Planar Flexibility
   • Minimum bending radius: 1.5× chain pitch, enabling 360° loops, S-turns, or spiral paths within a horizontal plane.
   • Modular design supports on-site reconfiguration without disassembly.
2. Absolute Sealing Integrity
   • IP69K-rated enclosure with double-lip seals and gas-purged joints (N₂/Ar optional).
   • Leakage rate: <0.1% of conveyed volume under 5 kPa pressure differential.
3. Harsh Environment Resilience
   • Operational range: -40°C to +150°C (extendable to 300°C with ceramic-lined chains).
   • Withstands 95% RH, pH 1–14 exposure, and explosive atmospheres (ATEX Zone 0/20 compliant).

Technical Specifications

Parameter	Specification
Chain Type	Forged alloy steel with tungsten-carbide scrapers
Chain Pitch	150–300 mm (custom pitches available)
Trough Width	250–1,000 mm
Speed Range	0.05–0.8 m/s (servo-controlled precision drive)
Pressure Resistance	-10 kPa to +15 kPa (vacuum/pressure dual-mode)
Power Requirements	4–75 kW (regenerative braking for descent loads)
Material Compatibility	Particles ≤50 mm, powders, and slurries up to 40% solids

Design & Compliance

• Seal Verification: Helium mass spectrometry testing guarantees <10^-6 mbar·L/s leak rates.
• Corrosion Protection: Multi-layer epoxy coating (500μm) or Hastelloy C-276 construction.
• Compliance: Meets GB/T standards for hermetic conveyors, ISO 14644-1 Class 8 cleanroom requirements, and SIL 2 safety certification.

Applications

• Nuclear Industry: Transporting radioactive waste or fuel pellets.
• Semiconductor Manufacturing: Ultra-clean transfer of wafers and photoresists.
• Pharmaceuticals: Contained handling of APIs and cytotoxic compounds.
• Food Processing: Hygienic conveyance of flavorings, additives, and allergen-free batches.

Customization Options

• Layout Adaptability: Ceiling-mounted, floor-embedded, or vertical "serpentine tower" configurations.
• Smart Monitoring: Embedded IoT sensors track chain wear (±0.1mm accuracy), seal integrity, and material cross-contamination risks.
• Specialized Chains: Non-sparking copper-beryllium alloys for explosive environments, FDA-grade stainless steel for food contact.

Why Choose Our System?

1. Space Optimization: Reduces footprint by 60% vs. traditional conveyor networks.
2. Zero Cross-Contamination: Dedicated material channels and CIP/SIP compatibility.
3. Energy Recovery: Regenerative drives reclaim 18% of energy during downward slopes.
4. Lifecycle Costs: 50,000-hour maintenance interval for chains under standard loads.

Operational Guarantees

• Cleanroom Compatibility: Achieves ≤100 particles/ft³ (≥0.3μm) in controlled environments.
• Installation: Pre-commissioned plug-and-play modules reduce deployment time by 70%.
• Warranty: 3-year full coverage, including seal replacement and alignment recalibration.

Contact us to design a hermetic conveying solution that bends to your facility's needs—literally. Note: All specifications conform to GB/T framework. Customized systems may require extended lead times.