ERTONG MAKE

Overview The High-Temperature Conveyor System is engineered to transport materials at extreme temperatures, from molten metals to sintered ores, while maintaining operational integrity and safety. With an optional thermal insulation package, this system minimizes heat loss for processes requiring consistent material temperatures. Compliant with GB/T standards, it serves foundries, cement plants, glass manufacturing, and other industries demanding reliable high-heat material handling. Key Features

1. Extreme Heat Resistance
   • Standard operation: 200°C to 400°C; insulated models extend to 1,200°C with ceramic fiber blankets.
   • Heat-resistant chains/belts (Ni-Cr alloy or silicon carbide-coated) withstand thermal cycling ≥10,000 times.
2. Thermal Management
   • Active cooling system (optional): Water-cooled rollers or air jets reduce belt temperature to <100°C at drive units.
   • Insulation efficiency: ≤5% heat loss per meter (insulated models) at 400°C ambient.
3. Expansion Compensation
   • Self-aligning rollers accommodate thermal expansion (±15 mm/m).
   • Laser-guided tracking maintains ±3 mm belt alignment at full load.

Technical Specifications

Parameter	Standard Model	Insulated Model
Max Material Temperature	400°C	1,200°C
Belt/Chain Material	310S Stainless Steel	Ceramic Fiber Composite
Belt Width	500–2,500 mm	600–3,000 mm
Speed Range	0.1–10 m/min	0.05–5 m/min
Power Requirements	7.5–250 kW	15–400 kW
Heat Loss Rate	N/A	≤5% per meter (at 800°C)
Cooling System	Air-cooled bearings (standard)	Water-cooled rollers (optional)

Design & Compliance

• Fire Safety: Spark-resistant construction meets GB/T 1771 flame spread requirements.
• Structural Integrity: 1.5× safety factor for load capacity (GB/T 10595 compliance).
• Insulation Package: Multi-layer ceramic fiber (1,260°C rating) + aluminum foil reflectors.

Applications

• Metallurgy: Hot ingots, slag, and calcined alumina transport.
• Glass Industry: Molten glass cullet and formed bottle handling.
• Cement Production: Clinker cooling and kiln feed systems.
• Energy Sector: Biomass ash and incinerator residue conveyance.

Customization Options

• Heat Recovery: Integrate waste heat boilers for steam generation.
• Smart Monitoring: Infrared thermal cameras + AI-based anomaly detection.
• Specialized Belts: Magnetic plates for steel scraps, corrugated edges for powders.
• Explosion Proof: ATEX-certified models for combustible dust environments.

Why Choose Our System?

1. Unmatched Durability: 10-year lifespan in 400°C continuous operation (documented cases).
2. Energy Efficiency: Insulated models reduce energy consumption by 35% vs. uninsulated rivals.
3. Safety Assurance: Automatic emergency shutdown if belt temperature exceeds 1,300°C.
4. Quick ROI: 12–18 month payback through reduced downtime and energy savings.

Operational Guarantees

• Thermal Testing: Prototype validation at 1.2× rated temperature for 500 hours.
• Warranty: 3-year structural warranty, 1-year insulation integrity.
• Delivery: 16–24 weeks (standard); expedited insulated units in 20 weeks.

Contact us to engineer a high-temperature conveyor that withstands your most extreme thermal challenges. Note: All specifications comply with GB/T frameworks. Custom configurations may require additional certifications.